Cut & Sewn
Craftsmanship
Precision engineering meets artisanal detail. Our cut & sew production line delivers structural integrity and limitless design possibilities for premium activewear.
The Art of Structure
While seamless technology offers knitted comfort, Cut & Sewn remains the gold standard for structural support, complex color blocking, and precise fit engineering. It is the backbone of high-performance sportswear, allowing for the combination of multiple fabric types in a single garment to maximize functionality.
At ZIYANG, our Cut & Sewn department is powered by veteran technicians and state-of-the-art automated machinery. From heavy-duty compression leggings to intricate sports bras, we ensure every seam is flat, durable, and positioned for optimal movement.
12-Step Manufacturing Process
From raw fabric to final safety check, every step is monitored for quality assurance.
Fabric Preparation
Weaving, dyeing, and setting yarns to create standardized raw fabric.
Knitting
One-step circular knitting of tubular blanks with integrated functional zones.
Dyeing
Coloring the raw tubular blanks to achieve specific design hues.
Fabric Inspection
Checking for defects, color shade, and skewing to ensure material quality.
Fabric Milling
Unrolling fabric to release tension and prevent post-cutting shrinkage.
Cutting
Precision cutting of fabric into pattern pieces based on design templates.
Sewing
Assembling pieces into 3D garments using specialized industrial machinery.
Printing Logo
Applying brand and size info internally via high-heat transfer.
Full Pressing
Using steam to remove wrinkles and enhance final garment texture.
QC
Verifying dimensions and checking for threads or defects before shipping.
Packaging
Folding, bagging, and tagging products for final retail presentation.
Crating
Loading and sealing export-grade boxes for logistics and transport.
Optimized Fabrics
Materials specifically curated for the cut & sewn process, ensuring minimal shrinkage and maximum durability.
Performance Polyester
Moisture-wicking, durable, and perfect for sublimation printing.
Nylon 66 Blends
Buttery soft hand-feel with high compression and 4-way stretch.
Organic Cotton
Breathable, natural feel for loungewear and low-impact activities.
Recycled Eco-Tech
Sustainable fibers made from post-consumer plastic bottles.
Product Showcase
Explore the diverse range of products we manufacture using advanced Cut & Sewn techniques.
